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Precision · Safety · Repeatability
Robotic Finishing
Deburr, grind, cut and polish cast and machined parts to a consistent standard, keeping operators away from dust and noise.
Deburring · Grinding · Sanding · Cutting · Polishing
Solution lines · Deburring
FlexDeb
Robotic deburring in two configurations: the robot brings the part to the tool, or guides the tool over the part.
Main application: removing burrs and gates from cast and machined parts.
FlexDeb Moved Part
The robot brings the part to the tool.
FlexDeb Moved Tool
The robot brings the tool to the part.
How the solution is developed
From the part to a running cell
01
Part analysis
Geometry, material and required finish.
02
Process study
Cycle times, throughput and critical points.
03
Trials
Validation of the tooling and the result.
04
Engineering
Cell design, fixtures and safety.
05
Integration
Robot, tooling, sensors and software.
06
Installation and support
Installation, training and after-sales.
Results for the operation
What changes in your finishing
+ Repeatability
+ Surface quality
+ Less rework
+ Productivity
+ Safety
+ Traceability, where applicable
Integrated technologies
The best components in every cell
Robots
KUKA · ABB · FANUC · Yaskawa
Tooling
Spindles, discs and abrasives · Schunk · Breu · Norton
Fixtures
Custom clamping, grippers and positioners for each part
Sensors
SICK · Keyence · Omron
Software
Robotmaster offline programming and automatic tool compensation
Safety
Euchner · Siemens · Allen-Bradley, compliant with NR-12
Vision and measurement
Cognex · SICK · Keyence, where applicable
Service
Spare parts in stock and support from the same team that designed the cell
Real cases and applications
Companies already running Dalca finishing
Foundries and metalworking companies in Brazil and abroad.
Caterpillar
CNH Industrial
John Deere
Stara
Romi
Whirlpool
Fagor Ederlan
Tramontina
Randon
WEG
Farina
Franklin Electric
Riosulense
Tedesco
Phametal
Bertolini
PHD Fundição
Cinpal
NTN
Monarch (Canada)
Fundilag (Mexico)
Acme Foundry (USA)
Frequently asked questions
Common questions
+ Which parts can be finished by a robot?
Cast and machined parts that currently go through manual deburring, grinding, sanding, cutting or polishing. Feasibility is confirmed during the part analysis.
+ Does the robot move the part or the tool?
Both approaches exist: the robot can bring the part to the tool or guide the tool over the part. The choice depends on weight and geometry.
+ Do I need to send the part?
It helps a lot. With the part, a drawing or a video of the process, we assess feasibility and the expected result.
+ How are new parts added to the cell?
Through Robotmaster offline programming, which reduces downtime when introducing new models.
+ Which robot brands does Dalca use?
KUKA, ABB, FANUC and Yaskawa, depending on the application.
+ How does support work after installation?
Dalca provides technical support, spare parts in stock and maintenance plans.
Send us your part or tell us your challenge.
With the part, a drawing or a video of the process, our specialists assess the feasibility of robotic finishing.
See also
Intralogistics
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