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Storage · Handling · Material flow
Intralogistics
We connect storage, handling and material flow into one integrated operation, from end of line to shipping.
Palletizing · Autonomous vehicles · Shuttle carts · Automated warehouses · Picking
Challenges we solve
Where operations lose time and space
+ Poorly used space
+ Excessive handling
+ Low traceability
+ Line feeding bottlenecks
+ Handling risks
+ Slow order picking
+ Lack of integration between stages and systems
Dalca equipment · Palletizing
FlexPall
Robotic palletizing cells for the end of line.
Main application: building pallets without physical strain.
FlexPall Compact
Collaborative robot, no fencing.
FlexPall Safe Operation
Guarded cell with integrated control panel.
FlexPall Single
Two pallet positions.
FlexPall Dual
Four pallet positions.
Flow stages covered
From receiving to shipping
We work on individual stages or the complete flow.
01
Receiving
Conveyors and automated intake.
02
Storage
Automated and vertical warehouses.
03
Handling
AMRs, autonomous forklifts and shuttles.
04
Line feeding
Delivering materials to the lines.
05
Picking
Picking, sequencers and sorters.
06
Shipping
Palletizing, wrapping and dispatch.
07
Integration
WMS connected to the client's systems.
Integration and intelligence
Equipment, software and data working together
Software and systems connect every stage with each other and with the client's management systems.
Equipment
Robots, conveyors, AMRs and warehouses.
Automation
Siemens and Allen-Bradley PLC and controls.
Software
WonderWay WMS for storage, sequencing and shipping.
Management systems
Integration with leading ERPs.
Sensors
Scanning, weight checks and safety.
Data
Traceability from receiving to shipping.
Communication
Data exchange with the client's systems.
One integrated plant, one software
Palletizing, conveyors, picking, warehouse and shipping working together.
How we design the solution
From assessment to follow-up
01
Flow assessment
Processes, bottlenecks and goals.
02
Volumes and movements
Collecting operating data.
03
Simulation
Sizing and flow simulation.
04
Technologies
Defining the equipment mix.
05
Integration
Equipment, software and ERP.
06
Installation
Installation, testing and training.
07
Follow-up
Support and continuous improvement.
Results for the operation
What changes in your flow
+ Better use of space
+ Fewer trips
+ Higher capacity
+ Greater traceability
+ Fewer errors
+ Predictability
+ Safety
Case studies and completed projects
Companies already running Dalca intralogistics
Food, beverage, paper and consumer goods manufacturers.
Suzano
Nissin
Kraft Heinz
Lactalis
Kellogg’s (Parati)
WestRock
Selmi
Coop. Santa Clara
Piracanjuba
Minerva
Orquídea
C.Vale
Lar
Aurora
Intelbras
BIC
Voestalpine
Cremer
Frequently asked questions
Common questions
+ Does Dalca handle a single stage or the complete flow?
Both. You can start with one stage, such as palletizing, and integrate the others later.
+ Do the warehouses work in cold storage?
Yes. Trascar automated pallet warehouses also operate in cold storage.
+ Does the system talk to my ERP?
Yes. WonderWay WMS integrates with the leading ERPs on the market.
+ Who supports Trascar and ICAM warehouses?
Dalca, through the joint ventures, with local design, installation and service.
+ Can pallets be moved without an operator?
Yes. FlexNav Fork is an autonomous forklift, and FlexNav Lifter moves loads with a lifting platform.
+ How do I get started?
With a flow assessment: send us your layout, products and volumes, and we will show you how the operation can work.
Map your flow with Dalca.
With your layout, products and throughput, we show you how your operation's flow can work.
See also
Robotic Finishing
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